Cutting Solid Core Door

Custom sizes door prices are ridiculous and the wood core doors that are designed to be cut don t last very long on the coast. Anyone ever try cutting an anderson storm door the solid aluminum doors not the wood core emco doors. You will need to clean off the skins but the piece should fit back in well.

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Get tips on using safety glasses and an old carbide saw blade which will cut right through the staples in the door.

Cutting solid core door.

Stretch a piece of masking tape centered on the marks across the door from side to side. Find out how to cut off a solid core door. If you cut material away from the doorknob side it will change the backset the distance from the doorknob to the edge. Cutting down a door that does not fit its opening.

The rails at the top and the bottom of the door are only 1 inch thick. First mark the clearance needed on the door. If one is cutting down a solid core door clean out the core material as david described then use the cutoff piece to reblock the door. Cutting interior doors is not the same as cutting exterior doors.

Tape tarp to cover all lower cabinets and floors tape bottom of countertop edge create a dam with tape along the countertop edge next to any appliances like your range if they are not easily removed pour entire epoxy activator into epoxy resin can and mix for exactly 3 min 15 sec only mix one. The blade will pass through the. The theory is it still has some of the solid and sound proofing properties but with half the weight. Wide strip of masking tape along the line to protect the door s finish from the circular saw s base plate.

When cutting the width of the door cut it on the hinge side. There is only about 1 inch to play with so you must be careful when cutting the length of the door. Mark the cutting line on the top face and edges of the door and apply a 6 in. Measure and make a mark on both sides where you wish to cut the door.

I ve got a couple to replace that are only about an inch short of standard height. Then pull out the hinge pins and lay the door on padded sawhorses. Exterior doors are usually solid core and are much heavier than the interior hollow core doors.

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